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Talk to an Expert| Category | Assignment | Subject | Engineering |
|---|---|---|---|
| University | London South Bank University (LSBU) | Module Title | MED_6_MSM Manufacturing Systems and Materials Technologies |
| Academic Year | 2025-26 |
|---|
Solid steel rods with a hardness of 65 HRC are available in lengths greater than 290 mm and diameters greater than 32 mm. A test pair assembly consisting of a valve and a sleeve is to be manufactured under strict tolerancing requirements, as specified in the relevant sections of the PDF drawings, also shown in Part 1 and Part 3 below, just for reference. Please refer to the original PDF drawings for all detailed dimensions and tolerances. The images shown below are provided only to improve visibility and are not drawn to scale.
Part 1 (Valve):

Part 3 (Sleeve):

Develop a rationale for the selection of a suitable manufacturing protocol for the fabrication of this component in a time-efficient manner, with full justification of the choice of the machining process, guidelines on the machine to be used, as well as a discussion on fixturing and tooling choices, keeping in view the strict tolerancing requirement in cylindricity.
Mark(s) breakdown:
Rigour for selection of manufacturing technologies with supporting evidence from literature, including an explanation of the proposed justification of the machine tool, cutting tools, and fixtures to be used (indicative diagram suggested): (60 marks)
Critical information on process parameters, machining time, and level of finish and tolerances expected (30 marks)
Identify a practical application for the assembly and suggest an estimated cost for producing per assembly pair
(10 marks)
The marks awarded will be based on the following rubric:
Rigour for selection of manufacturing method with evidence: (30 marks)
Choice of cutting tools: (15 marks)
Choice of fixtures to be used: (15 marks)
Critique on the Process parameters: (10 marks)
Details on the calculation of the loading, machining and unloading time: (10 marks)
Commentary on the level of finish and tolerance expected: (10 marks)
State at least two practical applications of such a sleeve-valve assembly: (10 marks)
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